Sunbuster Hat

You'll enjoy the relaxed cowboy style of this men's straw hat. Made in USA.


Get outdoors without worrying about harmful rays with this men's straw cowboy hat. This traditional twisted natural straw hat has a high-tech Teflon® coating to resist stains, oils, and even water. The result is a hat that will stay handsome looking through years of faithful service. Laminated crown and brim for extra durability and protection. Leather band. CoolMax® interior sweatband. 4"-wide brim with glare-reducing khaki liner. Men's cowboy hat in straw. 100% straw. Made in USA.
Sizes: XL(7½-7⅝).


Overall: Show Rating Distribution 4.5 / 5 based on 29 reviews


25 of 29 reviewers would recommend this product to a friend.

  • 5/5

    Best Hat in years - 7/8/2013
    By: from Gardnerville NV

    This is one of the best made straw hats I've purchased in years. I had been using a Stetson for years. They are now much cheaper made. This Orvis hat is heavy duty, well made and fits perfectly.

  • 5/5

    Great Hat - 8/30/2012
    By: from Alabama

    Very well made and comfortable. A great hat for shade in the hot summers we have here in Alabama. The feel of the Teflon coating is good. It should protect the hat not only from dirt but from wear & tear. I haven't had the opportunity to test it, but it should do well even in a light rain. My only caution is that the 4" brim is a bit wide for getting into and out of cars (3.5" would be better) but out of doors it's great.

  • 5/5

    Great hat! - 8/14/2012
    By: from Colorado

    Looked at several hats before finding this one in a local Tackle shop here in Colorado. They didn't have my size, went to your web-site and found what I needed. The fit is great! The hat is very well made. I imagine it will last me a lifetime!

  • 5/5

    Just what I've been looking for. - 8/2/2012

    After looking for a very long time for a hat that would shade my shiny head, yet not look dopey, I have found it! I love this hat, and have worn it steadily since it arrived (a week earlier than expected since it was on backorder.) Great for both working in the yard and appearing in public. A great hat.

  • 5/5

    By: from Mesquite, Nevada

    Hat a perfect wardrobe addition for anyone enjoying the benefits under the Witness Protection Program. All kidding aside, hat is extremely well crafted (in the USA!) of tightly weaved Ecuadorean straw. I'm retired here in rural Nevada and the hat is this "hat guy's" best ever!

  • 5/5

    Sunburn Protection - 6/4/2012
    By: from Fresno, CA

    This hat came exactly as advertised. I spend a lot of time outside and needed a hat to keep my head protected. This hat fit the bill exactly. The only thing I would ask for differently is to have the color a little darker to hide the dirt.

  • 4/5

    Good Product - 6/4/2012
    By: from Valdosta, GA

    I received my hat very quickly (4 days) after ordering it. My head size is 7 5/8. After reading reviews that this hat ran a little small I decided to go with the bigger size. Glad I did however I hope it doesn't stretch because it fits just right now. The one thing I wish this hat had was a string. The brim is so big that the wind took it off my head this morning. Great hat, looks good, keeps sun off head and ears. I just hope I don't lose it in the middle of lake because there is no string.

  • 5/5

    Thrilled - 5/12/2012
    By: from London UK

    I am thrilled with this hat it is the usual Orvis quality now just waiting for the sun to shine so I can enjoy my new purchase.

  • 4/5

    Great hat - 5/3/2012
    By: from KS

    This hat is just right for sun protection. One of the only I have found with a 4 inch brim. I have a 7 3/4 hat size so the xxl was still a little small but a hat stretcher took care of that.

  • 5/5

    serves purpose - 3/28/2012
    By: from southeast Alabama

    I wanted a LARGE brimmed hat that would provide sun protection, fit nicely and lood good--I found it!

Size Chart

Hat Sizing Guidelines

Hat Sizes/Adult Head Measurements
  Small Medium Large X-Large XX-Large
Hat Size 6 3/4 –
6 7/8
7 – 7 1/8 7 1/4 –
7 3/8
7 1/2 –
7 5/8
7 3/4
Head Size 21 1/8 –
21 1/2
21 7/8 –
22 1/4
22 5/8 –
23 1/2 –
23 7/8
24 1/4

Find your hat size easily!

How to measure for a hatHere’s how you can find your correct hat size quickly and easily: Using a cloth measuring tape, measure around your head at the point at which your hat normally rides (approximately 1” above your ear). Pull the tape tightly enough to get an accurate measurement, but do not pull it too tightly. If your measurement is between two hat sizes, order the larger size.

Your hat should fit securely, but not tightly—if you shake your head back and forth vigorously, the hat should stay put. The same goes for bending forward: if you bend down, your hat shouldn’t slip off. Make sure, though, that your hat doesn’t bind or pinch. If it does, we recommend you exchange it for the next larger size.

Your hat will break in with wear. Over time, your hat will conform to the unique shape of your head, creating a one-of-a-kind fit. With proper care, your hat will provide many years of faithful service.


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