Tilley Airflo Hat

Tilley Airflow travel hats for men provide unmatched comfort and versatility.


Completely crushable, packable, and guaranteed for life, these Tilley hats feature a special mesh crown for unbeatable ventilation and UPF 50+ sun protection, too. Soft interior sweatband helps wick perspiration away from your forehead to aid cooling evaporation. Special two-way wind cord keeps hat securely in place; should it end up in the water, though, the non-absorbent foam in the crown keeps the hat afloat. Sloping brim channels rain away. Interior pocket. Tilley hats for men in khaki, olive. Nylon/poly. Washable. Imported.
Sizes: 6⅞, 7, 7⅛, 7¼, 7⅜, 7½, 7⅝, 7¾. Brim tapers from 3¼" to 2½" on sides.


Overall: Show Rating Distribution 4.8 / 5 based on 83 reviews


81 of 83 reviewers would recommend this product to a friend.

  • 5/5


  • 4/5

    cool hat - 6/5/2015
    By: from Melville NY

    Kept me cool and shaded all day. Plus I got a few good remarks about the way I looked. Not bad for a new hat

  • 4/5

    Not A True Khaki Color - 6/2/2015
    By: from San Antonio

    This is my second Airflo Hat. I wanted a khaki (tan) color instead of the green that I already have. Some of the reviews stated that the "khaki" color is somewhat green. So I was forewarned, and sure enough, this new one is not a true khaki color, at least as I define the term. I suggest changing the description of the color, or much better yet, changing the "khaki" to a tan color. One last little gripe - it arrived quite wrinkled and creased up, but I'm assuming that it will smooth out with wearing. It's still a very nice hat which I'll enjoy for years, I'm sure. Thank you Tilley and Orvis.

  • 5/5

    Tilley - 5/21/2015

    Very nice hat that fits perfectly and is very comfortable to wear. Workmanship is superb!

  • 5/5

    By: from Sacramento, CA

    Have had Tilley hat for a year. Best hat I've ever had and just ordered another one. Only criticism is they don't offer one in blue,

  • 5/5

    Tilley excellence - 4/27/2015
    By: from Birmingham, AL

    At 34 years old, I'm starting to worry more about the beating my skin has taken from the sun all my life. I purchased this hat to help provide more shade for my face, neck, and ears. I decided on a Tilley based on the reputation and reviews I've seen on the company. The hat itself is EXCELLENT. It's crushable and you are encouraged to wash it often. I would highly recommend this product!

  • 5/5

    Great travel hat - 4/17/2015

    I bought this hat for a trip. It is well made, comfortable, easy to pack, and good UV blocking.

  • 5/5

    Tilley is an awesome hat - 2/16/2015
    By: from Cherry Hill, NJ

    I bought this Tilley Airflow hat to replace another brand hat and the comparison between the two hats is so distinct it's hard to believe. This Tilley AirFlow hat is much more comfortable to wear and it's lighter & better looking. I wish I found the Tilley AirFlow hat before I spent so much money on my other hat. I can't wait until I leave for my trip through Central America and get to really enjoy the comfort, style and usefulness on an every day basis. I ordered a size that I believed was accurate but it was too small. I made the exchange by phone for a bigger size and received it in 5 days. I returned the first hat to the local Orvis store with no problem at all. Great job Orvis, on the hat and also with your service!!

  • 5/5

    TILLEY TWINS - 9/30/2014
    By: from St Louis MO

    I Bought a Tilley Airflo Hat for my Dad's 90th Birthday. But it was too small. I kept it for myself and re-ordered another one for him. He loves the wide brim. It keeps the sun off of him while he works in his garden or when we go fishing and the Airflo lets the breeze through. Well constructed!

  • 4/5

    Quality sun protection! - 8/29/2014
    By: from Atlanta, GA

    This is an extremely well thought-out hat. It provides excellent protection from the elements and includes the dual head/chin cord which prevents the hat from flying off in high winds. It is very light-weight and is vented at the crown to keep your head cool. It floats! And it is a very nice-looking hat which should last for years (especially with Tilley's guarantee-for-life deal).

Size Chart

Hat Sizing Guidelines

Hat Sizes/Adult Head Measurements
  Small Medium Large X-Large XX-Large
Hat Size 6 3/4 –
6 7/8
7 – 7 1/8 7 1/4 –
7 3/8
7 1/2 –
7 5/8
7 3/4
Head Size 21 1/8 –
21 1/2
21 7/8 –
22 1/4
22 5/8 –
23 1/2 –
23 7/8
24 1/4

Find your hat size easily!

How to measure for a hatHere’s how you can find your correct hat size quickly and easily: Using a cloth measuring tape, measure around your head at the point at which your hat normally rides (approximately 1” above your ear). Pull the tape tightly enough to get an accurate measurement, but do not pull it too tightly. If your measurement is between two hat sizes, order the larger size.

Your hat should fit securely, but not tightly—if you shake your head back and forth vigorously, the hat should stay put. The same goes for bending forward: if you bend down, your hat shouldn’t slip off. Make sure, though, that your hat doesn’t bind or pinch. If it does, we recommend you exchange it for the next larger size.

Your hat will break in with wear. Over time, your hat will conform to the unique shape of your head, creating a one-of-a-kind fit. With proper care, your hat will provide many years of faithful service.


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  • Tilley Airflo Hat $89.00
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