Tilley Airflo Hat

Tilley Airflow travel hats for men provide unmatched comfort and versatility.


Completely crushable, packable, and guaranteed for life, these Tilley hats feature a special mesh crown for unbeatable ventilation and UPF 50+ sun protection, too. Soft interior sweatband helps wick perspiration away from your forehead to aid cooling evaporation. Special two-way wind cord keeps hat securely in place; should it end up in the water, though, the non-absorbent foam in the crown keeps the hat afloat. Sloping brim channels rain away. Interior pocket. Tilley hats for men in khaki, olive. Nylon/poly. Washable. Imported.
Sizes: 6⅞, 7, 7⅛, 7¼, 7⅜, 7½, 7⅝, 7¾. Brim tapers from 3¼" to 2½" on sides.


Tilley Airflo Hat is rated 4.8046 out of 5 by 87.
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Rated 5 out of 5 by from Tilley Airfl Hat Living in Florida with all the sunshine and high UV rays this hat not only gives me great protection but is cool and light enough to wear on the golf course. The chin strap sure helps when we get windy days and I can concentrate on my game without worrying where my hat will end up. We do have a lot of lakes with gators living in them. Great product, which a friend recommended.
Date published: 2015-11-06
Rated 5 out of 5 by from Well worth the money Already have the regular Tilley hat and wanted something for warmer weather this hat is fantastic and the quality is all Tilley it looks great is light weight veyr comfortable and the venting is a nice feature. Would recommend both hats to anyone.
Date published: 2015-08-10
Rated 4 out of 5 by from cool hat Kept me cool and shaded all day. Plus I got a few good remarks about the way I looked. Not bad for a new hat
Date published: 2015-06-05
Rated 4 out of 5 by from Not A True Khaki Color This is my second Airflo Hat. I wanted a khaki (tan) color instead of the green that I already have. Some of the reviews stated that the "khaki" color is somewhat green. So I was forewarned, and sure enough, this new one is not a true khaki color, at least as I define the term. I suggest changing the description of the color, or much better yet, changing the "khaki" to a tan color. One last little gripe - it arrived quite wrinkled and creased up, but I'm assuming that it will smooth out with wearing. It's still a very nice hat which I'll enjoy for years, I'm sure. Thank you Tilley and Orvis.
Date published: 2015-06-02
Rated 5 out of 5 by from Tilley Very nice hat that fits perfectly and is very comfortable to wear. Workmanship is superb!
Date published: 2015-05-21
Rated 5 out of 5 by from Have had Tilley hat for a year. Best hat I've ever had and just ordered another one. Only criticism is they don't offer one in blue,
Date published: 2015-05-15
Rated 5 out of 5 by from Tilley excellence At 34 years old, I'm starting to worry more about the beating my skin has taken from the sun all my life. I purchased this hat to help provide more shade for my face, neck, and ears. I decided on a Tilley based on the reputation and reviews I've seen on the company. The hat itself is EXCELLENT. It's crushable and you are encouraged to wash it often. I would highly recommend this product!
Date published: 2015-04-27
Rated 5 out of 5 by from Great travel hat I bought this hat for a trip. It is well made, comfortable, easy to pack, and good UV blocking.
Date published: 2015-04-17
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Size Chart

Hat Sizing Guidelines

Hat Sizes/Adult Head Measurements
  Small Medium Large X-Large XX-Large
Hat Size 6 3/4 –
6 7/8
7 – 7 1/8 7 1/4 –
7 3/8
7 1/2 –
7 5/8
7 3/4
Head Size 21 1/8 –
21 1/2
21 7/8 –
22 1/4
22 5/8 –
23 1/2 –
23 7/8
24 1/4

Find your hat size easily!

How to measure for a hatHere’s how you can find your correct hat size quickly and easily: Using a cloth measuring tape, measure around your head at the point at which your hat normally rides (approximately 1” above your ear). Pull the tape tightly enough to get an accurate measurement, but do not pull it too tightly. If your measurement is between two hat sizes, order the larger size.

Your hat should fit securely, but not tightly—if you shake your head back and forth vigorously, the hat should stay put. The same goes for bending forward: if you bend down, your hat shouldn’t slip off. Make sure, though, that your hat doesn’t bind or pinch. If it does, we recommend you exchange it for the next larger size.

Your hat will break in with wear. Over time, your hat will conform to the unique shape of your head, creating a one-of-a-kind fit. With proper care, your hat will provide many years of faithful service.


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  • Tilley Airflo Hat $89
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