Tilley Airflo Hat

Tilley Airflow travel hats for men provide unmatched comfort and versatility.


Completely crushable, packable, and guaranteed for life, these Tilley hats feature a special mesh crown for unbeatable ventilation and UPF 50+ sun protection, too. Soft interior sweatband helps wick perspiration away from your forehead to aid cooling evaporation. Special two-way wind cord keeps hat securely in place; should it end up in the water, though, the non-absorbent foam in the crown keeps the hat afloat. Sloping brim channels rain away. Interior pocket. Tilley hats for men in khaki, olive. Nylon/poly. Washable. Imported.
Sizes: 6⅞, 7, 7⅛, 7¼, 7⅜, 7½, 7⅝, 7¾. Brim tapers from 3¼" to 2½" on sides.


Overall: 4.9/5 starsShow Rating Distribution 4.9 / 5 based on 71 reviews

5 stars 5-star:
4 stars 4-star:
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69 of 71 reviewers would recommend this product to a friend.

  • 5/5 stars 5/5

    A Must Have Hat - 7/22/2014
    By: from California

    This is the best hat. It packs easily, washes beautifully and gives great protection from the elements. My hat has been around the world. It has been on my head in the Andes, crossing Cape Horn in 100 mile and hour winds, horse back ridding in the bioreserve in Buenos Aires, fishing in Alaska, in Mongolia and the Gobi Desert where I was searching for dinosaur bones. Recently It protected my while on Safari in Africa. After all those exciting adventures I unfortunately left my beloved hat under the table in a cave in the South of France after a huge lunch and too much wine. Boohoo. I was delighted when my new hat arrived just in time for my trip to Machu Picchu and the Galapalos. Anyone with this hat on their head demands respect. This is a hat for a discriminating person that wants the best in comfort, function and style. Everyone needs a Tilly

  • 5/5 stars 5/5

    Great Hat!!! - 7/17/2014
    By: from mequon, wisconsin

    Just what I had hoped for! Best Fly Fishing hat out there...

  • 5/5 stars 5/5

    amazing hat - 6/20/2014
    By: from Cos Cob CT

    Look, it's not inexpensive but it fits great, it has a pocket for a credit card or cash, etc., it is vented well so it is cool to wear -- and Tilley will replace it for two years if you lose it! And it looks good too. So what's not to love?

  • 4/5 stars 4/5


    Even though the tilley hat did not fit as I purchased an incorrect size I was impressed by the hat and the craftsmanship. I am looking forward to the correct sized hat to arrive so that, hopefully, i will be able to wear it for years.

  • 5/5 stars 5/5

    The Perfect Hat! - 6/17/2014
    By: from Bear, DE

    Stylish look, easy care, good sun protection, and comfortably light weight. This is my husband's favorite hat!

  • 5/5 stars 5/5

    Great Hat - 6/14/2014

    This is the second Tilly hat I've owned. The first I've had for over 15 years and it is still going strong (but as a canvas hat it is rather hot). I like this hat for it's coolness; lightweight and crush-ability. Extremely comfortable in heat, this is a hat I use in the boat and for fishing in general. Secure in hight winds, comfortable in hot weather, you can't go wrong with this hat.

  • 5/5 stars 5/5

    Great hat - 6/12/2014
    By: from virginia

    Love the Tilley hat. This is my 2nd Tilley hat. It does a great job of protecting my face from the sun. They are made to last!

  • 5/5 stars 5/5


    Well-made hat. Comfortable. Fits well without having to use the wind cord.

  • 5/5 stars 5/5

    Tilley Hat - 5/28/2014
    By: from Lewis Center, OH

    Product as described. Tilley has a great warranty. So far the hat is protecting my head from the sun and keeping it cool.

  • 5/5 stars 5/5

    A really good hat - 5/2/2014
    By: from Orlando, FL

    This is now the third hat I've bought to protect me from the sun, and the first that lives up to expectations. I think now I have found the best, and I'll get rid of the rest! This hat rides comfortably on my head, is cool in the warm weather here in Florida, and thanks to the ties, it doesn't blow away in the wind, and I'm even told that I look good in it. I can't ask more than that!

Size Chart

Hat Sizing Guidelines

Hat Sizes/Adult Head Measurements
  Small Medium Large X-Large XX-Large
Hat Size 6 3/4 –
6 7/8
7 – 7 1/8 7 1/4 –
7 3/8
7 1/2 –
7 5/8
7 3/4
Head Size 21 1/8 –
21 1/2
21 7/8 –
22 1/4
22 5/8 –
23 1/2 –
23 7/8
24 1/4

Find your hat size easily!

How to measure for a hatHere’s how you can find your correct hat size quickly and easily: Using a cloth measuring tape, measure around your head at the point at which your hat normally rides (approximately 1” above your ear). Pull the tape tightly enough to get an accurate measurement, but do not pull it too tightly. If your measurement is between two hat sizes, order the larger size.

Your hat should fit securely, but not tightly—if you shake your head back and forth vigorously, the hat should stay put. The same goes for bending forward: if you bend down, your hat shouldn’t slip off. Make sure, though, that your hat doesn’t bind or pinch. If it does, we recommend you exchange it for the next larger size.

Your hat will break in with wear. Over time, your hat will conform to the unique shape of your head, creating a one-of-a-kind fit. With proper care, your hat will provide many years of faithful service.


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  • Tilley Airflo Hat $79.00
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